Serial Production Definition
The main difference between mass production and mass production is the continuity of work. In mass production, the manufacture of products is continuous, there are no interruptions in production. Mass production is mass production organized as a continuous process. Its advantages are maximum productivity at low unit cost – the disadvantage is reduced flexibility. Series production can therefore play to its strengths when many identical parts have to be manufactured. Mass production is widely used in various work enterprises. The pharmaceutical industry can serve as an example, or the food industry or the clothing or footwear industry. In each of them, some goods are made to order from raw materials, which means that the quantity of products required can be determined and a certain amount of raw materials can be prepared. Once a certain batch, a series of products, has been completed, the devices used in production can be stopped. Therefore, mass production is also economical, as it makes maximum use of labor time and raw materials to manufacture the necessary products.
Mass production is particularly profitable in small production plants where continuous – or mass – production is not profitable. If there is no demand for products, production lines can simply be shut down. Mass production is also used in the manufacture of seasonal products. Mass production. Flat-packed furniture that the customer can assemble himself at home. The combination of flexible production and mass production is called batch size 1: parts that differ in dimensions and decorations are processed in a continuous production line. This approach requires expensive production equipment and requires the largest investments. The furniture manufacturer and the installation manufacturer need skills to master great complexity. For example, logistics, both in the timely supply of raw materials and in the delivery of finished orders, represents a considerable challenge.
Mass production is mainly used by: shoe and paint manufacturers, in the production of medicines and their ingredients, in bakeries, etc. Bakeries deliver products only based on the quantity ordered and set up the manufacturing process in advance. This allows for more efficient use of required working time and equipment. After preparation, all batch ovens are switched off, saving money. Normally, only one unit of a cabinet is built in a single production, even if that product is duplicated identically or similarly at a later date. Each product is technically unique. This means that planning measures and technology must be prepared every time, resulting in a very high planning effort. Europa Systems is not only specialized in providing state-of-the-art internal handling systems to customers who want to improve their production line or streamline warehouse operations.
We are also experienced consultants in modernizing existing handling systems. We add new features, expand and improve our customers` facilities with attention to detail and innovation, and above all, practicality. Mass production of furniture already assembled into finished carcasses in the factory. Mass production, just like other types of production, has advantages and disadvantages. In order to achieve the best productivity in a factory, it is necessary to adapt the type of production to the needs. Mass production is a simultaneous and successive production of a clearly defined number of finished products. The characteristic feature of mass production is not the quantity of products to be manufactured, but the homogeneity of the cabinets, which makes mass production possible in the first place. This overview distinguishes two variants: Flat-packed takeaway furniture that the customer installs at home is called DIY furniture. Such furniture can be found, for example, almost everywhere at IKEA.
In contrast, finished furniture is assembled into finished carcasses during production. This is the case, for example, for kitchen carcasses or office furniture. Ready-made furniture is often made at the customer`s request. In order to minimize delivery time, frequently required standard parts can be kept in stock in production. These are then individually combined according to the customer`s requirements and supplied with the desired facades. In the production of paints and inks, managers begin to produce colors from light (e.g. yellow) and then each subsequent batch of colors is slightly darker (from orange to black). The production thus carried out makes it possible to reduce costs. Mass production is one of the most important organizational forms of mass production.
It is a technique used in the production of mass products, which are manufactured in the same way. As in mass production, products are in constant motion between individual production positions during the manufacturing process. The raw material for the production of furniture (coated raw panels) is stored in the panel warehouse. The boards are removed from the warehouse by suitable handling and conveyor technology and fed into the panel saw. Mass production is organized quantitatively – it serves to produce large quantities of goods in a situation where they must be produced in the same way. Mass production differs from piecemeal production in the number of products and mass production – lack of business continuity. In other words, in mass production, goods are produced in batches, with a status quo. In series production, like other types of production, processes follow one another and aim to reach the finished product. Production processes can be modified or stopped, and usually a machine can be used to produce various goods. Short-distance conveying systems are also used, such as Europa Systems conveyors or others. However, mass production is characterized by the production of a batch of products, after which production is stopped. This time it is possible to adapt the production machines for the production of a new type of product.
In addition, stopping production in anticipation of another order is often used. Advanced solutions are used in series production plants? Specialized machinery, production lines as well as software to achieve the optimal effect in the form of increased work efficiency, while significantly reducing operating costs without compromising product quality. An important issue in series production is the optimal planning of the entire process, which translates into better results. Holes are drilled in the parts, for example for fittings, dowels and other fasteners, as well as row holes to accommodate shelves. – no short-term adjustment – high capital requirement All components necessary for a cabinet cabinet as well as the corresponding accessories are collected in a picking station. The parts are machined to the finished size. This includes milling all four edges and gluing the strip material from the edges. For this purpose, single-sided (SEP) and double-sided (DEP) edge tape and tape machines or a machining center are available.